Poulan-pro Pro 900 ZX 968999302 User Manual

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Please read the operator’s manual carefully and make sure
you understand the instructions before using the machine.
English
Operator´s manual
Pro 900 ZX
968999302
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1 2 3 4 5 6 ... 79 80

Summary of Contents

Page 1 - Pro 900 ZX

Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.EnglishOperator´s manualPro 900 ZX9

Page 2

English-8SAFETY INSTRUCTIONS• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the

Page 3 - Z SERIES

English-9SAFETY INSTRUCTIONSPersonal Safety Equipment• Make sure that you have first aid equipment close at hand when using the machine.• Never use th

Page 4 - English-2

English-10SAFETY INSTRUCTIONS• Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the m

Page 5 - INTRODUCTION

English-11SAFETY INSTRUCTIONSMaintenanceSafe Handling of GasolineTo avoid personal injury or property damage, use extreme care in handling gasoline. G

Page 6

English-12SAFETY INSTRUCTIONS• Check the fuel level before each use and leave space for the fuel to expand, because the heat from the engine and the s

Page 7 - SYMBOLS AND DECALS

English-13SAFETY INSTRUCTIONS• Acid in the eyes can cause blindness, contact a doctor immediately.• Be careful when servicing the battery. Explosive g

Page 8

English-14SAFETY INSTRUCTIONSrun over or into anything. If necessary, make repairs before starting.• Never make adjustments with the engine running.•

Page 9

English-15SAFETY INSTRUCTIONSCustomer responsibilities• Read and observe the safety rules.• Follow a regular schedule in maintaining, caring for and u

Page 10 - SAFETY INSTRUCTIONS

English-16CONTROLSControlsThis operator’s manual describes the Poulan Zero Turn Rider. The rider is fitted with a Briggs and Stratton four-stroke engi

Page 11

English-17CONTROLS1. Motion Control LeversThe machine’s speed and direction are continuously variable using the two steering controls. The steering co

Page 13

English-18CONTROLS2. Seat adjustment knobsThe seat can be adjusted lengthways. When making adjustments, loosen the four knobs under the seat pan, afte

Page 14

English-19CONTROLS4. By pass linkages When pushing or pulling the mower, be sure to engage the EZT (Integraded Zeroturn Transaxle) bypass linkages. Th

Page 15

English-20CONTROLS5. RefuelingThe machine has one fuel tank, just behind the seat. The tank capacity is 3 gallons (11.4 liters).The engine will run on

Page 16

English-21CONTROLS7. Ignition SwitchThe ignition key is placed on the driver’s panel and is used to start and stop the engine.8. Choke ControlThe chok

Page 17

English-22CONTROLS10. Hour MeterThe hour meter displays the total operating time.It will flash CHG OIL (Change Oil) at 50 hour intervals. The flash du

Page 18 - CONTROLS

English-23CONTROLS12. Cutting height pedalThe deck cutting height is obtained by pressing the foot pedal forward to lift the deck. To lower the deck,

Page 19

English-24OPERATIONOperationRead "Safety Instructions" section and following pages, if you are unfamiliar with the machine.TrainingZero turn

Page 20

English-25OPERATIONBefore Starting• Read the sections Safety Instructions and Controls before starting the machine.• Perform the daily maintenance bef

Page 21

English-26OPERATION4. Disengage the mower blades by depressing the blade switch.5. Move the steering controls outward to the locked (outer) neutral po

Page 22

English-27OPERATION8. Press in and turn the ignition key to the start position.9. When the engine starts, immediately release the ignition key back to

Page 23

English-1OPERATOR’S MANUALContentsContents...1Introduction ...

Page 24

English-28OPERATIONTo start an engine with a weak batteryIf your battery is too weak to start the engine, it should be recharged. (See "Battery&q

Page 25

English-29OPERATIONRunning1. Release the parking brake by moving the lever downward.Your mower is equipped with an operator presence system. When the

Page 26 - OPERATION

English-30OPERATIONTurning on the spot can be achieved by moving one control backward (behind the neutral position) and carefully moving the other ste

Page 27

English-31OPERATIONMowing Tips • Observe and flag rocks and other fixed objects to avoid collisions.• Begin with a high cutting height and reduce it u

Page 28

English-32OPERATIONStopping the EngineAllow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has

Page 29

English-33OPERATIONMoving by HandWhen pushing or pulling the mower, be sure to engage the EZT (Integraded Zeroturn Transaxle) bypass linkages. The EZT

Page 30

English-34MAINTENANCEMaintenanceMaintenance ScheduleThe following is a list of maintenance procedures that must be performed on the machine. For those

Page 31

English-35MAINTENANCE 1) First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) I

Page 32

English-36MAINTENANCEBatteryYour mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the batt

Page 33

English-37MAINTENANCEIgnition SystemThe engine is equipped with an electronic ignition system. Only the spark plug requires maintenance.For recommende

Page 34

English-2WARNING!Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understa

Page 35

English-38MAINTENANCEChecking the Safety SystemThe machine is equipped with a safety system that prevents starting or driving under the following cond

Page 36 - MAINTENANCE

English-39MAINTENANCEChecking the Engine's Cooling Air IntakeCheck that the engine’s cooling air intake is free from leaves, grass, and dirt. If

Page 37

English-40MAINTENANCEReplacing the Air FilterIf the engine seems weak or runs unevenly, the air filter may be clogged. If run with a dirty air filter,

Page 38

English-41MAINTENANCEReplacing the Fuel FilterReplace the line-mounted fuel filter every 100 hours (once per season) or more regularly if it is clogge

Page 39

English-42MAINTENANCEChecking the V-beltsDeck beltV-belts are not adjustable. Replace belts if they begin to slip from wear.Deck belt removal• Park on

Page 40

English-43MAINTENANCEDeck belt installationNOTE: For ease in installing the deck belt, refer to the routing decal on bottom of seat.• Wrap the deck be

Page 41

English-44MAINTENANCEEZT beltTo replace EZT (E-Series Zeroturn Transaxle) beltPark the mower on a level surface. Engage the parking brake.EZT belt rem

Page 42

English-45MAINTENANCEChecking the BladesIn order to attain the best mowing effect, it is important that the blades are well sharpened and not damaged.

Page 43

English-46MAINTENANCE• Install new or re-sharpened blade with stamped "GRASS SIDE" facing towards ground/grass (down) or “THIS SIDE UP” faci

Page 44

English-47MAINTENANCETo level deckAdjust the deck while the mower is on a level surface. Make sure the tires are inflated to the correct pressure. See

Page 45

English-3INTRODUCTIONIntroductionCongratulationsThank you for purchasing a Poulan ride-on mower. This machine is built for the greatest efficiency and

Page 46

English-48MAINTENANCEFront-to-back adjustmentTo obtain the best cutting performance, the deck should be adjusted so the front tip of the blades are ap

Page 47

English-49MAINTENANCETo adjust anti-scalp rollersDeck has anti-scalp rollers.Anti-scalp rollers are properly adjusted when they are just slightly off

Page 48

English-50MAINTENANCECleaning and WashingRegular cleaning and washing, especially under the mower deck, will increase the machine’s lifespan. Make it

Page 49

English-51LUBRICATIONLubricationLubrication Schedule GeneralRemove the ignition key to prevent unintentional movements during lubrication.When lubrica

Page 50

English-52LUBRICATIONLubricating the CablesIf possible, grease both ends of the cables and move the controls to end stop positions when lubricating. R

Page 51

English-53LUBRICATION1. Place the machine on a flat surface.2. Remove the yellow cap and fit a hose to the drain valve.3. Place a container under the

Page 52

English-54LUBRICATIONChecking the oil levelCheck the oil level in the engine when the machine is standing level and the engine is stopped. Remove the

Page 53 - LUBRICATION

English-55LUBRICATION6. Check the oil level in the engine, fill if necessary. The oil filter holds 0.1 liters of oil.TransmissionThe transmission is m

Page 54

English-56TROUBLE SHOOTING GUIDETrouble Shooting GuideProblem CauseThe engine will not start. • The blade switch is engaged.• The steering controls ar

Page 55

English-57TROUBLE SHOOTING GUIDE• Wrong fuel type.• Water in the fuel.• Clogged air filter.The engine seems weak. • Clogged air filter.• Defective spa

Page 56

English-4INTRODUCTIONGood ServicePoulan’s products are sold all over the world and only in specialized retail stores with complete service. This ensur

Page 57

English-58TROUBLE SHOOTING GUIDEUneven mowing results. • Different air pressure in the tires on the left andright sides.• Bent blades.• The suspending

Page 58 - TROUBLE SHOOTING GUIDE

English-59STORAGEStorageWinter StorageAt the end of the mowing season, the machine should be readied for storage (or if it will not be in use for long

Page 59

English-60WIRING DIAGRAMSWiring diagram1. Battery2. Accessory outlet3. Key switch4. To engine pigtail5. Hour meter6. Seat switch7. Run relay8. Blade s

Page 60

English-61TECHNICAL DATATechnical DataZ4822EngineManufacturer Briggs and StrattonType ELS TwinPower 22 hp / 16.18kWLubrication Pressure with oil filte

Page 61 - Winter Storage

English-62TECHNICAL DATAEquipmentCutting width 48” / 122cmCutting height 1.5”- 5” / 3.8 - 12.7 cmUncut circle 0Number of blades 3Blade length 16 1/2”

Page 62 - WIRING DIAGRAMS

English-63TECHNICAL DATAAccessoriesBioClip attachment (Mulch clip)Collection systemUtility boxTorque Specifications·Engine crankshaft bolt 50 ft/lb (

Page 63 - TECHNICAL DATA

English-64TECHNICAL DATAft./lbsNm ft./lbsNm ft./lbs Nm1/4 9 12 13 185/16 18 24 28 38 24 333/8 31 42 46 62 40 547/16 50 68 75 1081/2 75 102 115 1569/16

Page 64

English-65CONFORMITY CERTIFICATESConformity CertificatesUSA requirementsLabels are placed on the engine and/or in the engine compartment stating that

Page 65

English-66SERVICE JOURNALService Journal ActionDelivery Service1. Charge the battery.2. Adjust the tire pressure of all wheels to 1 bar (15 PSI).3. Mo

Page 66

English-67SERVICE JOURNALAfter the First 5-8 Hours1. Change engine oil.

Page 67 - CONFORMITY CERTIFICATES

English-5SYMBOLS AND DECALSSymbols and DecalsThese symbols are found on the machine and in the operator’s manual.Study them carefully so that you know

Page 68 - SERVICE JOURNAL

English-68SERVICE JOURNALAction Date, mtr reading, stamp, sign25-Hour Service1. Sharpen/Replace mower blades if required.2. Lubricate the caster wheel

Page 69

English-69SERVICE JOURNALAction Date, mtr reading, stamp, sign50-Hour Service1. Perform the 25-hour service.2. Clean/replace the air cleaner’s filter

Page 70

English-70SERVICE JOURNALAction Date, mtr reading, stamp, sign100-Hour Service1. Perform the 25-hour service.2. Perform the 50-hour service.3. Change

Page 71

English-71SERVICE JOURNALAction Date, mtr reading, stamp, sign300-Hour Service1. Inspect the machine. Come to agreement with the customer as to which

Page 72

English-72SERVICE JOURNALAt Least Once Each Year1. Clean the engine’s cooling air intake (25 hours).2. Replace the air cleaner’s pre-filter (Oil-foam)

Page 73

English-73SERVICE JOURNALAction Date, mtr reading, stamp, sign

Page 74

English-74SERVICE JOURNALAction Date, mtr reading, stamp, sign

Page 75

English-75SERVICE JOURNALAction Date, mtr reading, stamp, sign

Page 78

English-6SYMBOLS AND DECALSMoving sharp blades under coverWholebodyexposureto thrownobjects.Severingof fingers& toes.Do not openor removesafetyshi

Page 79

110192R0102/08/06

Page 80 - 02/08/06

English-7SAFETY INSTRUCTIONSSafety InstructionsThese instructions are for your safety. Read them carefully.IMPORTANT: THIS CUTTING MACHINE IS CAPABLE

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